|Place of Origin:||China|
|Model Number:||2000 Model, 2400 Model, 2600 Model, 3000 Model|
|Minimum Order Quantity:||1|
|Packaging Details:||plastic film|
|Delivery Time:||40 days|
|Payment Terms:||Western Union, L/C, T/T|
|Supply Ability:||10 sets/Month|
|Type:||Automactic Carton Box Printing Machine||After-sales Service Provided:||Engineers Available To Service Machinery Overseas|
|Automatic Grade:||Full-Atuomatic||Application:||Carton Box Making Machine|
|Voltage:||Custom||Color:||As Client Requestment|
|Wall Thickness:||60mm||Driven Type:||Electric|
flexo printer slotter die cutter,
flexo corrugated machine
1. Lead edge feeder:
1) Four rows wheels type lead edge feeding system , easy operation , high precision.
2) The lead edge wheels adopt Maxdura brand from Taiwan , durable Wear Resistant .
3) 7.5kw fan , air suction auxiliary paper feeding, according to the bending degree of the board, adjustable air volume to ensure smooth paper feeding. Variable frequency control the air volume .
4) The positions of the left and right baffles are electrically regulated by the screw rod, which is convenient and quick to adjust. The position of upper and lower clearance of front baffle is manually adjusted separately.
5) With the skip feeding function , choose the skip feeding function according to the needs to ensure the processing of large size board. Paper lifting and paper dropping adopt cylinder to push the action quickly and save effort.
6) The host machine adopts frequency conversion control the machine start , runs smoothly, and can save 30% of energy.
7) Equipped the interlock control switch which is connected with die cutting unit, to realize urgent stop, stop feeding or resume feeding, forward and reverse jog, phase jog of each unit, and more humanized operation.
8) The back paper frame can electric control the position movement , speed up the adjustment .
9) Dust removal device : equipped with high quality brush and 4kw dust removal fan, it can remove impurities on the printing surface of cardboard in large quantities and improve the printing quality.
10) Manual adjustment of back baffle position .
11) Paper feeding counter, set and display production quantity.
2 . Unit separation and combination .
1) Electric control unit separation and combination with an alarm bell, and the alarm will be continuously sounded during the moving journey to ensure the safety of the operators.
2) the transmission shaft is equipped with a safety clutch to avoid damage of the machine due to misoperation (when the machine is not locked, the host machine cannot start operation).
3) Pneumatic interlock device.
4) Host motor start protection device.
3. Paper feeding roller
1) The outer diameter is 155mm .
2) Seamless steel tube, coated with wear-resistant rubber, and balanced correction.
3) The diameter of the lower feeding embossing roller is 155mm , and chrome plating.
4) The clearance of the paper feed rollers is manually adjusted by double-pole self-locking worm gear body, and the clearance is adjusted by eccentric gear, marked with scale.
4. Auto back to zero device
1) The feed unit , printing unit are automatically reset to zero.
2) In general, the carton is equipped with automatic zeroing device, which can be adjusted to the correct position by two pieces of testing printing cardboard, to reduce the waste of cardboard.
1. Printing roller
1) The outer diameter of 410mm.
2) Steel plate material, surface grinding, hard chrome plating.
3) Balance correction, smooth operation.
4) Ratchet wheel fixed roller which install the printing plate.
5) The whole format plate groove, suitable for 9mm hanging version shall apply.
6) Load and unload the printing plate, make positive and negative turns by electric foot switch.
7) Printing roller transverse manual adjustment, the range of 2-5mm.
1. Printing pressing roller
1) The outside diameter is 175mm .
2) Steel pipe surface grinding, hard chrome plating.
3) Balance correction, smooth operation.
4) The gap of the printing press roller is manually adjusted by double-pole self-locking worm gear body, and the gap is adjusted by eccentric gear, marked with scale.
2. Steel anilox (made by Haili company from Jiangsu province)
1) The outer diameter of 215mm .
2) The steel pipe surface adopts advanced chromium plating process, which is hard, smooth and wear-resistant.
3) The dot is consistent and the ink is even.
4) Extend the service life of printing plate and rubber roller.
5) Double-pole self-locking volute is adopted to manually adjust the anilox roller clearance, and eccentric steel sleeve is used to adjust the clearance, and the scale is marked.
3. Rubber roller
1) Outer diameter is 205mm . (made by jizhou chunfeng .)
2) The surface of steel tube is covered with wear-resistant rubber.
3) Special grinding in rubber roller, good ink transfer effect.
4) Double pole self-locking worm gear body is adopted to manually adjust the clearance between anilox and rubber roller, and eccentric gear is used to adjust the clearance, and the scale is marked.
4. Upper and lower paper guiding roller
1) Upper roller : outer diameter 86mm , seamless pipe, with four paper wheels.
2) Lower roller : outer diameter 155mm, seamless steel pipe, surface grinding, hard chromium plating.
3) The clearance of the paper feed rollers is manually adjusted by double-pole self-locking worm gear body, and the clearance is adjusted by eccentric gear, marked with scale.
5. Phase adjustment device
1) Planetary gear structure.
2) The printing phase adopts LCD microcomputer electric digital 360 degree adjustment . (adjustable for operation and stop).
3) Manual lateral position, +/-5mm adjustable distance.
4) The printing plate roller adopts LCD microcomputer to adjust the phase, which can reset to zero and adjust the plate quickly with high precision.
6. Ink recycling system
1) Pneumatic diaphragm pump, stable ink supply, easy operation and maintenance.
2) Ink filter screen, filter impurities .
7. Printing phase fix device
1) Pneumatic brake mechanism.
2) When the units are separated or the in the process of phase adjustment, the brake mechanism restricts the rotation of the machine, maintains the fixed point of the original gear position.
Slotting Unit (Full Computer Adjustment)
1. Computer touch screen is adopted
Through PLC and rotary encoder, automatic detection and adjustment can be made. Storage orders can be invoked.
2. Full computer adjustment
In addition to using the computer touch screen, adjust the axial direction and box height of each cutter seat through PLC and rotary encoder. Electric control buttons can also be used to adjust the axial direction of each cutter seat and the height of the box.
3. Slotting phase adjustment
1) Slotting phase adjustment adopts PLC touching screen frequency conversion controland electric digital 360 ° adjustment (motion and stop all can be adjusted).
2) Phase zero setting device to ensure consistent slot position.
4. Pre-creasing section
1) Pre-creasing shaft diameter 110mm, adopt high-quality seamless steel pipe. Surface grinding, dynamic balance correction, hard chrome plating, smooth rotation.
2) The pre-creasing wheel adopts advanced technology to improve the large pre-creasing wheel , so that the paperboard will not be broken when crease the line.
5. Creasing wheel section
1) The diameter of the creasing roller is 124mm, and high-quality seamless steel pipe is adopted. Surface grinding, dynamic balance correction, hard chrome plating, smooth rotation.
2) The creasing wheel adopts advanced technology. The upper wheel is made of high hardness resin glue and grooves in the middle. When passing the board synchronously with the lower wheel, the board line does not run away from the slant.
3) The axial position of the creasing wheel, the pre-creasing wheel and the slotting cutter disk is automatically adjusted synchronously through the precision ball screw.
4) The lower roller adjustment of the creasing wheel, pre-creasing roller, and slotting blade, adjustable eccentricity sleeve structure is adopted to make the structure compact, easy to adjust and accurate positioning;
5) The lower roller clearance adjustment of the creasing wheel, pre-creasing roller, and slotting blade are manually adjusted by the double-pole self-locking worm wheel body, and the clearance is adjusted by eccentric gear and marked with scale.
6. Pre-creasing, slitting and slotting blade seat
1) The upper roller diameter of slotting is 156mm, seamless steel tube, the two times of grinding, the surface hard chromium plating, moving smoothly.
2) The lower roller diameter of slotting is 156mm, seamless steel tube, the two times of grinding, the surface hard chromium plating, moving smoothly.
3) Precision machining of upper slotting blade disc.
4) Electric adjustment of synchronous axial position of the upper and lower slotting blade discs, the creasing wheel, the slitting knife disc and the pre-creasing wheel.
5) Single shaft-double blades slotting, the box height adjustment adopts the internal tooth electric control structure, so that the lubricating oil is not easy to contaminate the carton. And the box height adjustment has electronic collision protection device, will not damage the machine.
6) The guide plate traverse mechanism adopts the combination design of precision ball screw and linear optical axis, with flexible movement and accurate positioning.
7. Slot phase adjustment mechanism
1) Planetary gear structure.
2) Slotting phase is controlled by computer and electric digital 360 ° adjusted (motion and stop all can be adjusted).
8. Operate & control switch
The control panel is equipped with a 6-inch touching screen, which makes it easy to adjust the size of slotting .
Die Cutting Unit (Add slotting blade module--optional)
1. Creasing wheels
1) Roller diameter is 110mm seamless steel tube, through two times of grinding, the surface hard chromium plating, moving smoothly .
2) The clearance of the creasing wheels is manually adjusted by double-pole self-locking worm gear body, and the clearance is adjusted by eccentric gear, marked with scale.
1. Die cutting rollers
1) The diameter of the lower die cutting roller is 360mm standard die cutting roller, which is made of alloy steel centrifugal casting with high precision grinding. It is equipped with grooved clamping fixture.
2) The diameter of the rubber mat roller is 388.9mm, high quality 45# steel finish machining, balance correction, hard chrome plating. The rubber mat adopts Depair brand from Germany - resistant polyurethane rubber sleeve with smooth incision, convenient installation and more than 8 million die-cutting times. Rubber mat roller adopt mechanical movement devices, every knife will cut in different positions, effectively prolong the service life of the rubber mat, movement distance is 30 mm, linear speed automatic compensation device, make the die cutting dis-infinite loop work in circumferential direction, to make the wear of rubber mat more uniform . when the soft roll diameter change, automatic tracking compensation, without manual adjustment, ensure that the size of each batch of cartons die-cutting to completely consistent, and die cutting roller separation device is equipped with a cylinder, when not feed cardboard and idling, the upper and lower two rolls will be separable, reduce the wear of rubber mat and blade . Meanwhile, the service life of rubber mat and blades module is greatly extended.
3) Automatic grinding mechanism of rubber roller, repair and polish the worn rubber mat multi times. The reuse rate of rubber mat has been greatly increased. The alarm lamp keeps flashing when the rubber roll is repaired.
4) Cleaning system: the front and back embossing shaft is pressed to the belt through the deceleration motor, and the waste of paper is removed completely, so that the machine will not be affected by the accumulation of the waste paper. The work efficiency is greatly improved.
2. Die cutting rollers phase adjustment structure
1) Planetary gear structure.
2) The die cutting phase adopts LCD microcomputer electric digital 360 degree adjustment . (adjustable for operation and stop).
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